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Chuang / Reuters
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A
group of MIT scientists says they have developed the world’s first 3D-printer
capable of making ready-to-use objects from 10 different materials at once. The
new device, supplied with powerful software, boasts nearly human-free
operation.
A
research team from MIT’s Computer Science and Artificial Intelligence Lab
(CSAIL) has devised what they call a better, cheaper and more user-friendly
3D-printer – MultiFab. The name is due to the unusually high number of
materials that it can simultaneously utilize in the manufacturing process –
other existing multi-printers are limited to only three at once.
In
their study, presented at the August 9-13 SIGGRAPH 2015 conference, the
researchers stressed that MultiFab is also much cheaper, while providing a “better”
quality of product. The invention also requires significantly less human
intervention than traditional 3-D printers, thanks to 3D-scanning software
called “computer vision” that the team developed for the device.
The
study has been published in the proceedings
of SIGGRAPH 2015, as well as in the MIT CSAIL papers.
“A big part of the ability to reduce the cost
is the 3-D scanning module,” Javier Ramos, an MIT CSAIL engineer and one of the
co-authors of the study said, as quoted by Wired.
“More expensive printers have this mechanical system that sweeps every layer and makes sure it’s flat and properly laid out. We don’t need those extreme mechanical tolerances for this mechanism, given that we use this machine vision system, which is non-contact. It scans and corrects the layer, so we don’t need these very expensive mechanical components,” he added.
“More expensive printers have this mechanical system that sweeps every layer and makes sure it’s flat and properly laid out. We don’t need those extreme mechanical tolerances for this mechanism, given that we use this machine vision system, which is non-contact. It scans and corrects the layer, so we don’t need these very expensive mechanical components,” he added.
“The
scanner we developed solves a few high-level problems, which are very high
resolution, being able to scan a large area quickly, and then being able to
scan materials that are transparent or have some translucency. Those are
historically very hard materials to scan,” Ramos said.
A
special bonus promised by the developers is easy multi-part printing. According
to the MIT team, it will be possible to insert specific components – including
sophisticated parts such as sensors and circuits – right into the printer. The
machine would then incorporate them into the final product by recognizing the
parts and continuing to print around them.
MultiFab is a complex system consisting of a central computer, 3D-scanners, and the printer itself. The computer constantly receives 3D-scans from a contactless ‘machine vision’ scanner with a resolution of 40 microns, or less than half the width of a human hair.
The machine compares each printed layer with the scans and detects errors, generating what the researchers call “correction mask.” This software technology frees users from the need to make all the corrections themselves. It also allows the printer to function without expensive mechanical systems that are traditionally installed in such devices to help the user do the fine-tuning.
MultiFab is a complex system consisting of a central computer, 3D-scanners, and the printer itself. The computer constantly receives 3D-scans from a contactless ‘machine vision’ scanner with a resolution of 40 microns, or less than half the width of a human hair.
The machine compares each printed layer with the scans and detects errors, generating what the researchers call “correction mask.” This software technology frees users from the need to make all the corrections themselves. It also allows the printer to function without expensive mechanical systems that are traditionally installed in such devices to help the user do the fine-tuning.
“Right
now, 3D printers are focused on printing form and objects for prototype, but
the Holy Grail would be to print out things that are fully functional right out
of the printer, combining multiple materials with many properties,” Ramos said
as quoted by the IBTimes.
“With
MultiFab, we integrate these two worlds of traditional manufacturing with 3D
printing, and by putting them together, we can make a whole range of new
objects that we are not currently able to make today,” he added.
The
original software combined with the use of low-cost off-the-shelf components in
development allowed MultiFab to come in at a relatively ‘cheap’ US$7,000 price
tag. Potentially comparable analogues cost up to US$250,000, the MIT paper
said.
The
scientists managed to produce a wide range of objects, from optical and LED
lenses and fabrics to fiber optics bundles and complex meta-materials. They
also created a plastic holder for a metal razor blade and a perfectly-sized
case printed around a smartphone, which had been put directly into the printer.
However,
the device has its limitations. It is rather slow: printing a small model of a
multicolor tire with MultiFab took almost a day and a half. Additionally, the
scanner used in MultiFab still has problems with scanning certain types of
surfaces such as mirrored finishes.
The
team plans to continue their studies and aims to create complex functioning
objects containing motors and actuators. The scientists hope their printer will
be able to create advanced electronics and even robots in the future. MultiFab
could offer new possibilities in electronics, medical imaging, micro-sensing,
and telecommunications, they believe.
As
for 3D-printing enthusiasts, designers, and small enterprises, the scientists
say they will be able to go somewhere to print their models as easily as they
go to a print shop to make photocopies on a Xerox machine – in the future.
“Picture someone who sells
electric wine-openers, but doesn’t have US$7,000 to buy a printer like this. In
the future they could walk into a FedEx with a design and print out batches of
their finished product at a reasonable price. For me, a practical use like that
would be the ultimate dream,” Ramos said in the press-release.
Originally published in RT.com USA
Originally published in RT.com USA